Ensure optimal performance and evaluate the health state of electrical equipment with our advanced diagnostic services

Advanced techniques

Motor Current Signature Analysis
Advanced Current Signature Analysis
Non-invaisve Stray flux analysis

Different machine topologies

- Squirrel-cage induction motors
- Wound-rotor induction motors
- Permanent magnet machines
- Synchronous reluctnace machines

State of health

Depending on available measurements, a prediction of the remaining lifespan of an electrical drive can be provided.

What is the aim of diagnosis services?

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Electrical machine diagnosis services

Industrial experiences demonstrate that major faults typically result from a series of minor faults that go unnoticed during routine inspections. Advanced diagnostic techniques can effectively monitor the progression of minor faults, enabling a proactive maintenance strategy.

Rotor bar diagnosis

We provide a comprehensive analysis of the health of rotor bars using advanced transient current analysis techniques, offering to:

 

  • Assess the condition of rotor bars and end rings relative to their original brand-new state.
  • Monitor the progressive deterioration of rotor bars containing microcracks, which could potentially lead to major faults in the future.

 

Both processes can be conducted online or off-line, tailored to your specific industrial requirements.

Discover the faulty bar!

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There it is!



Did you know that 96% of the rotor faults go unnoticed in routinary inspections?

Faultless current signature

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Current signature with a broken bar



We use advanced time-frequency transforms to extract relevant machine indicators.

Generate a motor-load misalignment!

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This is the internal effect of misalignment



Did you know that misalignment leads to internal dynamic eccentricity?

Faultless current signature

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Current signature with load misalignment



We use advanced time-frequency transforms to extract relevant machine indicators.

Misalignment and load unbalance

We provide a thorough assessment of the quality of motor-load alignment and load unbalance issues using non-invasive techniques, offering:

  • Evaluating the condition of bearings and alignment between motor and load using advanced non-invasive analytical techniques.
  • Monitoring the progressive deterioration of bearings causing static and dynamic eccentricity, which could potentially lead to major faults in the future.

Both services can be carried out online or off-line, tailored to your specific industrial requirements.

Partial Demagnetization Diagnosis

We provide services to dectect partial demagnetization of magnets within PMSMs, identifying the root causes. We offer:

  • Evaluating the condition of permanent magnet health, considering partial and trail-edge demagnetization using advanced non-invasive techniques.
  • Prognose the state of health of magnets according to past measurements, helping to extend the lifespan of the drive if possible. 

 

Demag5

Where Innovation Meets Precision

Feel free to contact us to achieve your technical goals

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